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OPTIMA automation GmbH

Bruckmannstr. 11, 70736 Fellbach
Germany
Telephone +49 711 5109 946 - 0
Fax +49 711 5109 94 - 85
automation@optima-packaging.com

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This company is co-exhibitor of
OPTIMA life science GmbH

Contact

Eugen Wanner

Director Sales

Jörg Tschritter

Technical Sales Manager
Feeding Technology

Caroline Fischer

Sales Assistant

Our range of products

Product categories

  • 03  Services
  • 03.02  Consulting (services)
  • 03.02.05  Documentation
  • 03  Services
  • 03.04  Design and development
  • 03.04.01  Product design, product development

Product design, product development

  • 03  Services
  • 03.04  Design and development
  • 03.04.03  Production layout

Production layout

  • 04  Manufacturing equipment
  • 04.12  Packaging machines

Our products

Product category: Automation, robotics, Assembly systems, Dosing, Product labeling

Assembly machine for blood collection tubes

OPTIMA BCT-200

The OPTIMA BCT-200 assembly machine for blood collection tubes covers all necessary process steps as a complete solution. From feeding the empty tubes and preassembled caps, to dosing the additives. The BCT-200 is also capable of drying the additives, evacuating the tubes and labeling and packaging them in polystyrene trays with subsequent foiling. The result is a controlled and high-quality product, all without manual operator intervention.
We integrate the dosage of fluid (filling and spraying), as well as the powder and gel dosage for you. In our own dosage laboratory the tests are done to ensure the dosing process for your product without interruptions.

 - fully automatic production of the blood collection tubes acc. ISO 6710
- Individual components are supplied as bulk material or in tanks
- dimensioned for tube sizes 13x75, 13x100 and 16x100
- control and monitoring of the core processes

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Product category: Automation, robotics, Assembly systems

Assembly machine of caps for blood collection tubes

OPTIMA BCA-200

With the OPTIMA BCA-200 assembly machine the caps for blood collection tubes get assembled. All process steps as pressing in the rubbers into the caps proceed fully automatic. The BCA-200 perfectly completes the OPTIMA BCT-200 for the assembling blood collection tubes. The pre-assembled caps are fed as bulk material to the BCT-200.
Also the feeding systems of both assembly machines are built at Optima Automation. In this way we ensure the best possible design of the interfaces.
 
- assembly of caps for blood collection tubes
- dimensioned for cap sizes 13 and 16
- Individual components are fed as bulk material
- control and monitoring of core processes

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Product category: Automation, robotics, Assembly systems, Product labeling

Assembly machine for pen injectors

OPTIM FPA

Optima Automation develops state-of-the-art assembly solutions for pen injectors. You receive all the necessary assembly steps from a single source - from feeding the components to customer-specific output of the injectors. In addition, the connection to a packaging machine is possible. To ensure the highest quality, every assembly step is monitored. All assembly steps are exactly tailored to the requirements of your products.
With the scalable machine platform OPTIMA FPA different injectors can be mounted on one machine by latching or gluing.  Specific process steps such as 360° labeling can be integrated according to the customer requirements.

-  pen injectors from different manufacturers can be assembled on one machine
-  different assembly processes can be integrated
- scalable machine platform enables maximum flexibility
- for increase of performance semi-automatic machines can get upgraded to fully-automatic ones

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Product category: Automation, robotics, Assembly systems, Product labeling

Assembly machine for auto injectors

OPTIMA AIM

What applies to pen injectors also applies to auto injectors. Optima Automation is your competent partner for all process steps, from component feeding and separating the pre-filled syringes to the transfer to packaging solutions. Here, too, the focus is on a high degree of process reliability. This is ensured by monitoring all process steps and force-displacement  monitoring of the sensitive assembly steps.
The OPTIMA AIM covers all required process steps in the assembly of auto injectors, e.g. checking the needle guard.

 - auto injectors from different manufacturers can be assembled on one machine
-  different assembly processes can be integrated
- scalable machine platform enables maximum flexibility
- for increase of performance semi-automatic machines can get upgraded to fully-automatic ones

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Product category: Automation, robotics, Assembly systems

Assembly machine for glass syringes

OPTIMA GSM

The OPTIMA GSM assembly machine assembles glass syringes of different geometries fully automatically. The adhesive dosage and subsequent (UV LED-) curing is carried out according to the particular requirements of the adhesive.
The visual inspection of the needle tip, the position of the cannula and the bonding point, as well as a flow test ensure the product quality.  In addition to mounting the needle guard, nesting takes place in the designated tubs or other customized output such as Rondo Trays.
Further processes can be integrated according to individual requirements, for example the installation of additional safety components.

 - automatic feeding and assembly of different glass syringe formats
-  gluing of the cannula with corresponding curing process
- 100% inspection of the cannula after assembly
-  control and monitoring of core processes

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Product category: Automation, robotics, Assembly systems, Dosing, Packaging machines, Product labeling

Assembly machine for manufacturing medical products

From feeder technology, rotary transfer machines and oval lines to linear systems -  we develop and realize the assembly solution according to your individual requirements.  These are mainly assembly machines and systems for medical products such as blood collection tubes, injectors, syringes, cannulas, IV sets, etc.  But also other industries like automotive, electronics, cosmetics or food can be served.  
Optima Automation not only offers you the process for assembling your product, but also accompanies you from the first sketch to the completed, operating machine in your company. Together with the Optima Group we can also offer larger turnkey solutions.

Please feel free to contact us regarding your project!

 -  fully automatic and semi-automatic version possible
- individual integration of processes
-  monitoring of all process relevant assembly steps
- services from consulting to production, including project planning & qualification

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Product category: Automation, robotics

Feeding technology

Optima Automation's feeders are offered separately and also as a complete service for an assembly line. In the latter case, our customers benefit from the best possible design of the interfaces. This is very important for the smooth production process.
Components of different geometries and materials such as cannulas, caps, clamps, sealing rings or containers can be fed and separated via various vibrating and linear conveyors. Therefore the parts can be provided as bulk material. If possible, format change parts can be planned to allow the operation of several product formats within one system.

 -  feeding, orientation and separation of components for medical products and industries such as electronics
- connection to the assembly line from Optima Automation
- Integration of filling control, storage solutions or noise protection

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Product category: Product design, product development, Production layout

Consulting & Development

From Consulting to Production - Optima Automation not only offers you the process for assembling your product, but also accompanies you from the first sketch to the completed, operating machine in your company. This includes detailed project planning, sophisticated engineering and implementation within the specified time. The systems are individually tailored to customer requirements.
We offer individually tailored feasibility studies (POP/POC). Depending on the scope, clarifications with possible suppliers or analyses of materials and product design can be included. Your specific demands and product requirements are always the focus of our attention.

Consulting & Development:  POP/POC, test samples etc.
-  implementation of feasibility studies
-  discreet treatment of your project (confidentiality agreement)
-  making up test samples

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Product category: Documentation

DQ IQ OQ PQ: Qualification & Validation

Our principle is to bring well thought-out and proven systems, but also new ideas into the respective functions of the feeding and assembly technology. Optima Automation systems are the best solution for customers in a pre-qualification phase of their product. We carry out product-specific risk analyses already in the design and production stage. In case of need, we deliver clearly structured qualification documentation, adapted to the specific customer requirements.
The system gets carefully tested as part of the installation qualification and function qualification. Thereafter follows the inspection of the manufacturing process (with product).

-  professional machine qualification and qualification documentation
- full transparency over the complete project progress and fast implementation of product changes

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Company news

Date

Topic

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Jul 20, 2020

For pen injectors: highly flexible assembly with an entry-level solution

Pen injectors consist of several components, which the OPTIMA FPA can assemble either fully or semi-automatically. The semi-automatic machine version is adaptable in terms of both performance and functions. It is particularly suitable for entering into this market segment.

A central, unique feature of this compact machine platform is the flexible mounting of pen components by gluing or clicking into place. Either of the functions is required, depending on the type of pen and the OPTIMA FPA is ready for both. The machine includes the appropriate processing stations and is versatile without having to change formats. The machine also offers a priming function. This means that the patient using the pen has the added security of automatically administering a correct dose of the active pharmaceutical ingredient from the first dose onwards and does not have to do any manual priming.

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Jun 4, 2020

OPTIMA BCT-200 assembly line specifically for blood collection tubes

Diagnostics play a vital role in containing pandemics. Currently, identifying the SARS-CoV-2 pathogens via antibodies in the blood is becoming increasingly important, for example to detect an infection with only mild symptoms. For this type of diagnosis, blood is often drawn from the patient with the help of blood collection tubes. Manufacturing these tubes requires several high precision assembly, dispensing and packaging steps. As a total solution, Optima Automation offers an efficient machine line for this purpose.

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About us

Company details

OPTIMA automation GmbH plans and realizes assembly lines and feeding systems for individual requirements and highest quality demands. With the integration of various processes and latest technologies, machines in rotary transfer principle as well as assembly transfer lines are developed. These systems can be used to assemble injectors, needle/tube systems, syringes, blood collection tubes, surgical sets and many other medical consumables. Optima Automation is part of the Optima Group based in Schwaebisch Hall. Optima supports companies worldwide with flexible and customer-specific filling and packaging machines for pharmaceuticals, consumer goods, paper hygiene, and medical devices markets. As a provider of solutions and systems, Optima accompanies these companies from the product idea through to successful production and throughout the entire machine life cycle. 2,450 experts around the globe contribute to Optima's success. 19 locations in Germany and abroad ensure the worldwide availability of services.

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Company data

Number of employees

1000-4999

Area of business
  • Catheters
  • Equipment and technologies for laboratories and manufacturing
  • Packaging and print